SALES:1800-396-6614TECH: 1-800-531-5484SALES: 1-800-396-6614
LIGHT DUTY TRUCKSFord Powerstroke 6.0L 2004.5-2007.5 1-3Dodge 24 Valve 5.9L 2003-2006 4-6Dodge Cummins 5.9L C.R.
3CONTENT www.DIABLOSPORT.COM
www.DIABLOSPORT.COM1. One(1) DiabloSport Extreme PowerPuck2. One(1) DiabloSport Extreme PowerPuck Wiring Harness3. One(1) DiabloSport Extreme PowerPu
CONTENTSINSIDE YOUR DIABLO BOXwww.DIABLOSPORT.COM
4Installationof the DIABLOSPORTEXTREMEPOWERPUCK www.DIABLOSPORT.COM
Pre-Installation Instructionswww.DIABLOSPORT.COMPlease be sure to read all instructions and have a complete understanding of them before you attempt t
12004.5-2007.5 Ford Powerstroke 6.0Lwww.DIABLOSPORT.COM1. Find a desired location under the hood of your vehicle to mount the DiabloSpo
INSTALLATIONwww.DIABLOSPORT.COM3. Locate your vehicle’s MAP sensor. This can be found on your vehicle’s passenger side of the engine compartment. It
INSTALLATIONwww.DIABLOSPORT.COM6. Unplug your vehicle’s ICP sensor and plug the DiabloSport Extreme PowerPuck’s harness into it.7. Mount the adjustabl
4www.DIABLOSPORT.COM1. Using your supplied velcro strips securley mount the Extreme PowerPuck to a desired location. We recomend mounting the Extrem
THANK YOUThank you for choosing DiabloSport, the World's Greatest Automotive Performance Company.We hope that you enjoy your new Extreme PowerPuc
INSTALLATIONwww.DIABLOSPORT.COM2. On the driver's side just next to the valve cover you willnd your vehicle's MAP sensor. The sensor shou
INSTALLATIONwww.DIABLOSPORT.COM4. Run the "Diablo Dial" switch wire through your vehicle's rewall to the DiabloSport Extreme PowerPuc
INSTALLATIONwww.DIABLOSPORT.COMCummins 5.9L Common Rail 2004-20071. Inside you engine compartment you will see six steel lines t
INSTALLATIONwww.DIABLOSPORT.COM5. Using the included zip ties run the adjustable switchfrom the DiabloSport Extreme PowerPuck through the rewall in
www.DIABLOSPORT.COM1. Locate the plastic cover plate on top of the engine. Carefully remove the dipstick and 4 bolts holding the plastic cover plate
INSTALLATIONwww.DIABLOSPORT.COM3. Locate the single bolt which holds the dipstick tube to the bracket and the 6 bolts which hold the air horn to the
INSTALLATIONwww.DIABLOSPORT.COM5. Carefully screw the supplied nut tool onto the valve. Place the fuel rail valve into a vice. The vice should clam
INSTALLATIONwww.DIABLOSPORT.COM7. By carefully removing the metal spring you can now place the three supplied metal shims into the valve.8. Place th
13INSTALLATIONwww.DIABLOSPORT.COM9. To prevent damage to the valve seal surface, place the valve into the vice with a thick piece of cardboard or woo
11. Carefully re-install the fuel valve. Be sure to tighten the valve to 50 ft/lbs.12. Line up the 6 bolt holes on the air horn with the 6 holes in
1End UserLicenseAgreement,WarrantyandDisclaimerwww.DIABLOSPORT.COM
GM Duramax LB7 & LLY 6.6L 2001-2005INSTALLATIONwww.DIABLOSPORT.COM1. Find a desired location under the hood of your vehicle to mo
INSTALLATIONwww.DIABLOSPORT.COM3. Locate your vehicle’s MAP sensor. 4. For LB7 Applications the MAP sensor will be located under your vehicle’s air in
INSTALLATIONwww.DIABLOSPORT.COM6. Unplug your vehicle’s factory harness from the MAP sensor and plug in the harness from your new DiabloSport Extreme
INSTALLATIONwww.DIABLOSPORT.COM9. For LLY applications the Fuel Pressure Sensor is located just below the air intake tube on the passenger’s side of t
INSTALLATIONwww.DIABLOSPORT.COM192001-2005 GM Duramax LB7 & LLY 6.6L
www.DIABLOSPORT.COM1. Find a desired location under the hood of your vehicle to mount the DiabloSport Extreme PowerPuck. Ensure that the location you
INSTALLATIONwww.DIABLOSPORT.COM212006-2008 GM Duramax LBZ & LMM 6.6L5. Locate your vehicle’s fuel pressure sensor. If sensor isfound on t
INSTALLATIONwww.DIABLOSPORT.COM 6. Unplug your vehicle’s factory harness from the fuel pressure sensor and plug in the harness from your new DiabloS
www.DIABLOSPORT.COM1. Find a desired location under the hood of your vehicle to mount the DiabloSport Extreme PowerPuck. Ensure that the location you
INSTALLATIONwww.DIABLOSPORT.COM3. Locate and remove your vehicle’s oil llet cap and plastic engine cover. This will expose the sensors which you wil
THIS END USER LICENSE AGREEMENT (the “Agreement”) is anagreement between you, as the purchaser (the “Purchaser”)of either the Diablo Module (the “Modu
INSTALLATIONwww.DIABLOSPORT.COM6. Locate your vehicle’s fuel pressure sensor. This can be found just in front of the MAP sensor connector. It should
26 Cummins 8.3L Capswww.DIABLOSPORT.COM1. Locate you vehicle’s fuel pump. It can be found by locating the six large steel lines that run to your vehi
INSTALLATIONwww.DIABLOSPORT.COM5. Using the picture below as a reference, locate your vehicle’sMAP sensor6. Unplug your vehicle’s factory map sensor
INSTALLATIONwww.DIABLOSPORT.COM10. Mount the adjustable “Diablo Dial” in a convenient location inside the cab of your vehicle.28 Cummins 8.3L Caps
www.DIABLOSPORT.COM1. Inside you engine compartment you will see six steel lines that run directly to the injectors. Next to this you will nd your
INSTALLATIONwww.DIABLOSPORT.COM6. Run the adjustable switch from the DiabloSport Extreme PowerPuck through the rewall into the cab of your vehicle.
INSTALLATIONwww.DIABLOSPORT.COMGM Duramax LLY Topkick 6.6L 2004-20071. Find a desired location under the hood of your vehicle to
INSTALLATIONwww.DIABLOSPORT.COM4. Locate your vehicle’s fuel pressure sensor. The fuel pressure sensor should be located on the back of thefuel rail,
INSTALLATIONwww.DIABLOSPORT.COM5. Unplug your vehicle’s fuel pressure sensor and plug the DiabloSport Extreme PowerPuck’s harness into it.6. Route the
34www.DIABLOSPORT.COM1.Find a desired location under the hood of your vehicle to mount the DiabloSport Extreme PowerPuck. Ensure that the location yo
3. Disclaimer. The Product is being sold with no warranties ofany kind, express or implied. The Product is not endorsed bythe manufacturer of your veh
INSTALLATIONwww.DIABLOSPORT.COM3. Unplug your vehicle’s factory harness from the MAP sensor and plug in the harness from your new DiabloSport Extreme
INSTALLATIONwww.DIABLOSPORT.COM5. Unplug your vehicle’s injection control pressure sensor and plug the DiabloSport Extreme PowerPuck’s harness into it
INSTALLATIONCaterpillar C7/3126-C9 1998-2005/2000-20071. Find a desired location under the hood of your vehicle to mount the DiabloSport Extreme
INSTALLATIONwww.DIABLOSPORT.COM3. Locate your vehicle’s fuel pressure sensor(ICP). This sensor can be found on the driver’s side of the engine block
INSTALLATIONwww.DIABLOSPORT.COM5. To locate your vehicle’s MAP sensor, simply locate the intake manifold. This should be located on the rear of the en
www.DIABLOSPORT.COM1. Find a desired location under the hood of your vehicle to mount the DiabloSport Extreme PowerPuck. Ensure that the location you
INSTALLATIONwww.DIABLOSPORT.COM3. Locate your vehicle’s fuel pressure sensor(ICP). This sensor can be found on the driver’s side of the engine block
www.DIABLOSPORT.COM1. Find a desired location under the hood of your vehicle to mount the DiabloSport Extreme PowerPuck. Ensure that the location you
INSTALLATIONwww.DIABLOSPORT.COM2.b Locate your vehicle’s fuel pressure sensor. This sensor can be found on the driver’s side of the engine block. If
INSTALLATIONwww.DIABLOSPORT.COM1. Find a desired location under the hood of your vehicle to mount the DiabloSport Extreme PowerPuck. Ensure that the
5.Warranty. Notwithstanding the provisions of the End UserLicense Agreement, DiabloSport warrants the Product to befree from all defects in material a
452004-2006 INT. DT466 - DT530 - DT570 INSTALLATIONwww.DIABLOSPORT.COM5. Locate your vehicle’s MAP sensor(see diagram). The MAP sensor shoul
462003-2007 INT. VT 365 INSTALLATIONwww.DIABLOSPORT.COM International VT 365 2003-20071. Find a desired location under the hood of
SALES: 1-800-396-6614 TECH: 1-800-531-5484www.DIABLOSPORT.com
Product must be purchased at an DiabloSport AuthorizedDealer in order to qualify for warranty.v. Removal of serial numbers and/or alteration of produc
End User License Agreement, Warranty andDisclaimer2. DiabloSport will not charge a fee for products that arenot internet updateable or remotely update
2INDEXwww.DIABLOSPORT.COM
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